From 28404f556a6f3cad5defa9bb79c989258fd2d29b Mon Sep 17 00:00:00 2001
From: dakkar <dakkar@thenautilus.net>
Date: Fri, 25 Mar 2022 13:59:04 +0000
Subject: maybe decent top layer

---
 enclosure/enclosure.scad | 53 +++++++++++++++++++++++++++++++++++++++++-------
 1 file changed, 46 insertions(+), 7 deletions(-)

diff --git a/enclosure/enclosure.scad b/enclosure/enclosure.scad
index a1b7025..992b591 100644
--- a/enclosure/enclosure.scad
+++ b/enclosure/enclosure.scad
@@ -31,6 +31,9 @@ CO_Y=24.1;
 CO_Z=8;
 CO_CONN_Y=10;
 
+CO_HOLE_DIAM=2;
+CO_HOLE_DIST=CO_HOLE_DIAM + 2; // distance between hole centres
+
 BOT_CABLE_WELL_X=15; // just some space for the battery & pm cables
 MID_CABLE_WELL_X=5;  // just some space between co2 & board
 CABLE_HOLE_DIAM=12.5;
@@ -40,13 +43,14 @@ MIDDLE_Z=WALL_THICKNESS + CO_Z;
 
 DISPLAY_WIN_X=51;
 DISPLAY_WIN_Y=26;
-DISPLAY_OFF_X=16;
-DISPLAY_OFF_Y=7;
+DISPLAY_X_OFF=2.5;
+DISPLAY_Y_OFF=6.1;
 
 //PITCH=0.254; don't really care
 BOARD_X=66.5;
 BOARD_Y=36.8;
 BOARD_SINK=2.2;
+BOARD_PAD=2;
 
 BOARD_PIN_OFF_X=2.35; BOARD_PIN_DIST_X=61.43;
 BOARD_PIN_OFF_Y=2.15; BOARD_PIN_DIST_Y=32.5;
@@ -81,7 +85,7 @@ BUTTON_Z=3;
 BUTTON_SINK=1;
 BUTTON_OFF_X=58;
 
-TOP_LAYER_Z=10;
+TOP_Z=2;
 
 TOTAL_X=2*WALL_THICKNESS + max(
                                PM_X + BOT_CABLE_WELL_X + BATT_X,
@@ -142,6 +146,19 @@ module co_sensor() {
   box([CO_X,CO_Y,CO_Z]);
 }
 
+module co_hole() {
+  cylinder(h=200,d=CO_HOLE_DIAM,center=true,$fs=0.2);
+}
+
+module co_holes() {
+  translate([-CO_X/2,-CO_Y/2,0])
+    for(
+        x=[CO_HOLE_DIAM:CO_HOLE_DIST:CO_X],
+          y=[CO_HOLE_DIAM:CO_HOLE_DIST:CO_Y]
+        )
+      translate([x,y,0]) co_hole();
+}
+
 module middle_cable_well() {
   box([
        20, // doesn't matter, wells at both sides are much wider
@@ -151,7 +168,7 @@ module middle_cable_well() {
 }
 
 module board_well() {
-  box([ BOARD_X, BOARD_Y, CO_Z]);
+  box([ BOARD_X+BOARD_PAD, BOARD_Y+BOARD_PAD, CO_Z]);
 }
 
 module board_support() {
@@ -223,6 +240,10 @@ module outside_wells() {
   }
 }
 
+module display_hole() {
+  cube([DISPLAY_WIN_X, DISPLAY_WIN_Y, 30], center=true);
+}
+
 module bottom() {
   PM_X_OFF=(TOTAL_X - PM_X)/2;
 
@@ -242,17 +263,19 @@ module bottom() {
   }
 }
 
+// used by middle and top
+BOARD_X_OFF= (TOTAL_X-BOARD_X)/2 - CO_X - MID_CABLE_WELL_X - WALL_THICKNESS;
+BOARD_Y_OFF= (TOTAL_Y-BOARD_Y)/2 - SD_Y - WALL_THICKNESS;
+CO_X_OFF=(TOTAL_X - CO_X)/2 - WALL_THICKNESS;
+
 module middle() {
   CABLE_HOLE_X_OFF= TOTAL_X/2 - PM_X - BOT_CABLE_WELL_X/2;
   CABLE_HOLE_Y_OFF= -PM_Y/2 + PM_CONN_Y/2;
 
-  CO_X_OFF=(TOTAL_X - CO_X)/2 - WALL_THICKNESS;
   CO_Z_OFF=MIDDLE_Z - CO_Z;
 
   CABLE_X_OFF= CO_X_OFF - CO_X/2 - MID_CABLE_WELL_X/2;
 
-  BOARD_X_OFF= (TOTAL_X-BOARD_X)/2 - CO_X - MID_CABLE_WELL_X - WALL_THICKNESS;
-  BOARD_Y_OFF= (TOTAL_Y-BOARD_Y)/2 - SD_Y - WALL_THICKNESS;
   BOARD_Z_OFF=MIDDLE_Z - BOARD_SINK;
 
   union() {
@@ -271,6 +294,22 @@ module middle() {
   }
 }
 
+module top() {
+  DISP_X_OFF=BOARD_X_OFF - (BOARD_X-DISPLAY_WIN_X)/2 + DISPLAY_X_OFF;
+  DISP_Y_OFF=BOARD_Y_OFF - (BOARD_Y-DISPLAY_WIN_Y)/2 + DISPLAY_Y_OFF;
+
+  difference() {
+    box([TOTAL_X, TOTAL_Y, TOP_Z]);
+    screw_holes();
+    translate([CO_X_OFF, 0, 0]) co_holes();
+    translate([DISP_X_OFF, DISP_Y_OFF, 0]) display_hole();
+  }
+}
+
 translate([0, TOTAL_Y * 1.2, 0]) bottom();
 //translate([0, 0, -BOTTOM_Z-2]) bottom();
+
 middle();
+
+translate([0, -TOTAL_Y * 1.2, 0]) top();
+//translate([0, 0, +MIDDLE_Z+2]) top();
-- 
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