From 14131b281ea4f60a44a4390e9fa730820aa6785b Mon Sep 17 00:00:00 2001 From: dakkar Date: Mon, 7 Sep 2009 17:55:04 +0200 Subject: new documents about the makerbot including images, and templates for "figure" and "image" ReST directives --- additions/HW/makerbot/cupcake-build/img_0888-t.jpg | Bin 0 -> 55108 bytes additions/HW/makerbot/cupcake-build/img_0888.jpg | Bin 0 -> 2320468 bytes additions/HW/makerbot/cupcake-build/img_0948-t.jpg | Bin 0 -> 37654 bytes additions/HW/makerbot/cupcake-build/img_0948.jpg | Bin 0 -> 2044604 bytes additions/HW/makerbot/cupcake-build/img_0949-t.jpg | Bin 0 -> 41012 bytes additions/HW/makerbot/cupcake-build/img_0949.jpg | Bin 0 -> 2232036 bytes additions/HW/makerbot/cupcake-build/img_0951-t.jpg | Bin 0 -> 29571 bytes additions/HW/makerbot/cupcake-build/img_0951.jpg | Bin 0 -> 1710091 bytes additions/HW/makerbot/cupcake-build/img_0952-t.jpg | Bin 0 -> 45641 bytes additions/HW/makerbot/cupcake-build/img_0952.jpg | Bin 0 -> 2078959 bytes 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/dev/null and b/additions/HW/makerbot/printed-objects/img_0984.jpg differ diff --git a/additions/HW/makerbot/printed-objects/img_0985-t.jpg b/additions/HW/makerbot/printed-objects/img_0985-t.jpg new file mode 100644 index 0000000..8bc449b Binary files /dev/null and b/additions/HW/makerbot/printed-objects/img_0985-t.jpg differ diff --git a/additions/HW/makerbot/printed-objects/img_0985.jpg b/additions/HW/makerbot/printed-objects/img_0985.jpg new file mode 100644 index 0000000..f73b494 Binary files /dev/null and b/additions/HW/makerbot/printed-objects/img_0985.jpg differ diff --git a/src/HW/makerbot/cupcake-build/document.en.rest.tt b/src/HW/makerbot/cupcake-build/document.en.rest.tt new file mode 100644 index 0000000..757c913 --- /dev/null +++ b/src/HW/makerbot/cupcake-build/document.en.rest.tt @@ -0,0 +1,203 @@ +================================== + Building the MakerBot CupCake +================================== +:CreationDate: 2009-09-07 09:15:47 +:Id: HW/makerbot/cupcake-build +:tags: - hardware + - 3dPrint + + +Wednesday 2009-09-02 I started building the CupCake, together with a +few friends. + +Actually, the package had arrived on 2009-08-20, but I've been away +from home for about ten days, and I couldn't build it as soon as it +arrived. I had photographed the package's contents, though: + +[% INCLUDE 'image.tt' pic='img_0888' alt="The package's contents" %] + +Having all the pieces, and the instructions, we start building. + +The ``USBtinyISP`` programmer +============================= + +(`link to the instructions `_) + +It would not have been strictly necessary, since the batch #5 CupCakes +come with pre-programmed microcontrollers, but it was in the package, +and maybe one day I'll need it, so I built it. + +[% WRAPPER 'figure.tt' pic='img_0948' alt='PCB, resistors, ICs, +connectors…' %] +The USBtinyISP kit. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0949' alt='Dakkar working the +soldering iron' +%] +The soldering. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0951' alt='Soldering iron touching the PCB' +%] +Soldering detail: an IC's pins. +[% END %] + +Motherboard and controllers +=========================== + +(`link to the instructions `_) + +Now we start building and testing the rest of the electronics. After +having connected the motherboard to the steppers' and extruder's +controllers, we turn it on: the technical name of this operation is +"smoke test". + +[% INCLUDE 'image.tt' pic='img_0952' alt='Smoke test' %] + +Although I had read `the warning about the power supply +`_, I managed to +blow up the nice power supply included in the kit. Luckily I have a +few of my own! + +[% WRAPPER 'figure.tt' pic='img_0953' + alt='Powre supply, motherboard, controllers' %] +Electronics, plugged in and turned on. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0955' + alt='Motherboard with lights' %] +Detail of the motherboard, you can see the green lights; +in the background, the extruder controller, also turned on. +[% END %] + +Assembling the body +=================== + +(`link to the instructions `_) + +Nothing hard: the assemblage with tabs and captive nuts is a stroke of genius. + +[% WRAPPER 'figure.tt' pic='img_0956' alt="CupCake's body, with Z +belt" %] +The body, essentially completed, including the threaded rods for Z +translation, and steppers for Z and X. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0957' alt='Z belt and pulleys' %] +Detail of the top part of the body; note how the pulleys on the rods +have been aligned by simply having them touch the bearing brackets. +[% END %] + +(Yes, I've skipped a few steps, I haven't shot everything) + +[% WRAPPER 'figure.tt' pic='img_0958' alt='Body, completed' %] +X and Y stages built and installed, electronics installed, including +the end-stops. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0959' alt="Electronics in its place" %] +Electronics installed in place; cables for the end-stops and the +extruder controller are still missing. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0960' alt='X and Y stages' %] +X and Y stages built and installed; you can see the Y end-stops and +the (paper) tabs to trigger them. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0961' alt='Y end-stop, glued' %] +While I was tightening the bolts for this end-stop, the wood broke. I +then fixed the end-stop with hot glue. +[% END %] + +I stopped here for the first day, also because it was already dinner +time. I started again the following morning. + +The extruder +============ + +(`link to the instructions `_) + +It seems that for many people this part is the hardest, and the one +giving the most problems: I did not have any particular difficulty. + +[% WRAPPER 'figure.tt' pic='img_0965' alt='Extrusion head' %] +The completed extrusion head; the red wire is connected to the +nichrome resistor, the black wire to the thermistor. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0967' alt="Extrusion mechanic, completed" %] +The mechanic part of the extruder, completed. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0968' alt="Pinch wheel and idler +wheel" %] +The idler wheel aligned perfectly on the first try. +[% END %] + +A note on the alignment of the idler pulley: I followed exactly the +`alignment instructions +`_, then I put +the wheel inside the extruder body: on one side it was too near the +motor, on the other it was precisely centered. + +.. note:: Double idler wheel + + Someone built a `double-width idler wheel + `_, by gluing + together the two wheels included in the kit. In my case, + and `apparently also for someone else + `_, + the resulting wheel is too thick to fit between the flanges of the + pinch wheel, so it's impossible to use. + +[% WRAPPER 'figure.tt' pic='img_0970' alt="Extrusion canal" %] +View along the extrusion canal; the hole at the end is the exit of the +melted filament. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0971' alt='Extruder at work' %] +Extrusion test: it works! Note that the short black ABS wire I used +for the test has been extruded completely. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0972' alt='ABS filament' %] +Results of the extrusion test: a black ABS filament, randomly curved. +[% END %] + +First print +=========== + +Finally, I can print! The test object is a `clip-on Z end-stop trigger +`_, since my kit's Z platform +doesn't have the slots for the triggers. + +[% WRAPPER 'figure.tt' pic='img_0973' alt='CupCake printing the first +layer of the raft' %] +First layer of the raft. + +This is actually the third try. The first try caused a head crash, +resulting in a small hole in the print platform; the second try +started too high, and the raft did not adhere to the platform. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0975' alt='CupCake finishing printing +the clip' %] +Final layers of the clip. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0978' alt='Finished clip' %] +The finished clip: I must study SkeinForge's parameters before +obtaining something actually usable. +[% END %] + +Summary +======= + +About 19 hours of work, very few problems, and a working printer: +probably the best-spent two full days of work so far ``:)`` + +.. _`CupCake`: http://wiki.makerbot.com/cupcake +.. _`l'avvertimento relativo all'alimentatore`: http://wiki.makerbot.com/cupcake-dont-do-that#toc2 + diff --git a/src/HW/makerbot/cupcake-build/document.it.rest.tt b/src/HW/makerbot/cupcake-build/document.it.rest.tt new file mode 100644 index 0000000..183a7c5 --- /dev/null +++ b/src/HW/makerbot/cupcake-build/document.it.rest.tt @@ -0,0 +1,207 @@ +================================== + Montaggio della MakerBot CupCake +================================== +:CreationDate: 2009-09-07 09:15:47 +:Id: HW/makerbot/cupcake-build +:tags: - hardware + - 3dPrint + +Mercoledì 2009-09-02 ho cominciato a montare la CupCake_, assieme a +un po' di amici. + +In effetti il pacco mi era arrivato il 2009-08-20, ma sono stato fuori +casa per una decina di giorni, per cui non ho potuto montarla +subito. Avevo comunque fatto una foto al contenuto del pacco: + +[% INCLUDE 'image.tt' pic='img_0888' alt='Il contenuto del pacco' %] + +Armati di tutto il materiale, e delle istruzioni, ci mettiamo a +montare i pezzi. + +Il programmatore ``USBtinyISP`` +=============================== + +(`link alle istruzioni `_) + +Non sarebbe stato proprio necessario, visto che le CupCake batch #5 +vengono spedite con i microcontroller già programmati, ma visto che +era nel pacco e che prima o poi potrebbe servire, l'ho montato. + +[% WRAPPER 'figure.tt' pic='img_0948' alt='PCB, resistenze, integrati, +connettori…' %] +I componenti del kit USBtinyISP. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0949' alt='Dakkar curvo sul saldatore' +%] +L'opera di saldatura. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0951' alt='Saldatore che tocca il PCB' +%] +Dettaglio di saldatura: piedini di un integrato. +[% END %] + +Motherboard e controller +======================== + +(`link alle istruzioni `_) + +A questo punto cominciamo a montare e provare il resto +dell'elettronica. Dopo aver connesso la motherboard ai controller dei +motori passo-passo e dell'estrusore, diamo corrente: operazione detta +in gergo "smoke test". + +[% INCLUDE 'image.tt' pic='img_0952' alt='Smoke test' %] + +Peccato che, sebbene avessi letto `l'avvertimento relativo +all'alimentatore +`_, sono riuscito +a far esplodere il bell'alimentatore fornito col kit. Per fortuna ne +ho un po' di riserva! + +[% WRAPPER 'figure.tt' pic='img_0953' + alt='Alimentatore, motherboard, vari controller' %] +L'elettronica, collegata e accesa. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0955' + alt='Motherboard con lucette accese' %] +Dettaglio della motherboard, si possono notare le lucette accese; +sullo sfondo, il controller dell'estrusore, anch'esso acceso. +[% END %] + +Montaggio corpo +=============== + +(`link alle istruzioni `_) + +Niente di difficile; il metodo di montaggio a incastri e dadi +prigionieri è geniale. + +[% WRAPPER 'figure.tt' pic='img_0956' alt='Corpo della CupCake, con +cinghia Z' %] +Il corpo sostanzialmente finito, comprese le barre per la traslazione +Z e i motori per Z e X. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0957' alt='Cinghia e pulegge Z' %] +Dettaglio della parte superiore del corpo; si noti che le pulegge +dentate sulle barre filettate sono state allineate semplicemente +appoggiandole sui supporti dei cuscinetti. +[% END %] + +(Sì, ho saltato un po' di passaggi, non ho fatto foto a tutto) + +[% WRAPPER 'figure.tt' pic='img_0958' alt='Corpo sostanzialmente +completo' %] +Stadi X e Y montati e installati, elettronica installata, compresi i +fine-corsa ottici. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0959' alt="L'elettronica montata al +suo posto" %] +Elettronica montata al suo posto; mancano i cavi dei fine-corsa e il +controller dell'estrusore. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0960' alt='Stadi X e Y' %] +Stadi X e Y montati e installati; si vedono i fine-corsa Y e le +linguette (di carta) per attivarli. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0961' alt='Fine-corsa Y incollato' %] +Mentre stavo stringendo i bulloni per questo fine-corsa, mi si è +spezzato il legno. Ho quindi fissato il fine-corsa con colla a caldo. +[% END %] + +Ho interrotto qui il primo giorno di lavoro, anche perché ora ormai +ora di cena. Ho ripreso la mattina successiva. + +L'estrusore +=========== + +(`link alle istruzioni `_) + +Sembra che per molti questa sia la parte più complessa e che dà più +problemi: io non ho trovato particolari difficoltà. + +[% WRAPPER 'figure.tt' pic='img_0965' alt='Testa di estrusione' %] +La testa di estrusione completata; il filo rosso è collegato alla +resistenza in nichel-cromo, il filo nero alla termo-resistenza di +controllo. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0967' alt="Meccanica dell'estrusore, completa" %] +La parte meccanica dell'estrusore completata. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0968' alt="Ruota dentata e ruota di appoggio" %] +La ruota di appoggio è venuta allineata correttamente, al primo tentativo. +[% END %] + +Una nota sull'allineamento della ruota di appoggio: io ho seguito +esattamente le `istruzioni per l'allineamento +`_, dopodiché +ho montato la ruota di appoggio all'interno del corpo dell'estrusore: +per un verso era troppo vicina al motore, per l'altro era precisamente +centrata. + +.. note:: Doppia ruota d'appoggio + + Qualcuno ha montato una `ruota d'appoggio spessa il doppio + `_, ottenuta + incollando assieme le due ruote contenute nel kit. Nel mio caso, + e `sembra anche per qualcun altro + `_, + tale ruota doppia è troppo spessa per entrare tra le pareti della + ruota dentata, per cui non è possibile usarla. + +[% WRAPPER 'figure.tt' pic='img_0970' alt="Canale di estrusione" %] +Vista attraverso il canale di estrusione; il foro in fondo è l'uscita +del filamento ammorbidito. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0971' alt='Estrusore in funzione' %] +Test di estrusione: funziona! Notare che il corto filo di ABS nero che +ho usato per la prova è stato estruso completamente. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0972' alt='Filamento di ABS' %] +Risultato del test di estrusione: un filamento di ABS nero, annodato a caso. +[% END %] + +Prima stampa +============ + +Finalmente, posso stampare! L'oggetto di prova è una `linguetta a clip +per i fine-corsa Z `_, visto che +nel mio kit il piano Z non ha le fessure per fermare le linguette. + +[% WRAPPER 'figure.tt' pic='img_0973' alt='CupCake che stampa il primo +strato della "raft"' %] +Primo strato della "raft". + +Questo è in effetti il terzo tentativo. Il primo tentativo ha causato +un "head crash" col risultato che la piastra di stampa ha ora un +piccolo foro al centro; il secondo tentativo è partito troppo in alto, +e la raft non ha aderito alla piastra. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0975' alt='CupCake che finisce di +stampare la clip' %] +Ultimi strati della clip. +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0978' alt='Clip completata' %] +La clip completata: devo studiare bene tutti i parametri di SkeinForge +prima di ottenere qualcosa di davvero usabile. +[% END %] + +Riassunto +========= + +Circa 19 ore di lavoro, pochissimi problemi, e una stampante +funzionante: probabilmente i due giorni di lavoro meglio spesi fin'ora ``:)`` + +.. _`CupCake`: http://wiki.makerbot.com/cupcake diff --git a/src/HW/makerbot/cupcake-build/du2html.xsl b/src/HW/makerbot/cupcake-build/du2html.xsl new file mode 120000 index 0000000..7364257 --- /dev/null +++ b/src/HW/makerbot/cupcake-build/du2html.xsl @@ -0,0 +1 @@ +../../../../templates/du2html.xsl \ No newline at end of file diff --git a/src/HW/makerbot/document.en.rest.txt b/src/HW/makerbot/document.en.rest.txt index 262c53c..bf295b7 100644 --- a/src/HW/makerbot/document.en.rest.txt +++ b/src/HW/makerbot/document.en.rest.txt @@ -12,4 +12,8 @@ document everything I do with it. First step: `build the Arduino development environment `_. +Second step: `build the printer `_. + +Third step: `model and print objects `_. + .. _`MakerBot CupCake`: http://wiki.makerbot.com/cupcake diff --git a/src/HW/makerbot/document.it.rest.txt b/src/HW/makerbot/document.it.rest.txt index 33f6057..1d26b6d 100644 --- a/src/HW/makerbot/document.it.rest.txt +++ b/src/HW/makerbot/document.it.rest.txt @@ -12,4 +12,8 @@ tutto quel che ci faccio. Primo passo: `compilare l'ambiente di sviluppo Arduino `_. +Secondo passo: `costruire la stampante `_. + +Terzo passo: `modellare e stampare oggetti `_. + .. _`MakerBot CupCake`: http://wiki.makerbot.com/cupcake diff --git a/src/HW/makerbot/printed-objects/document.en.rest.tt b/src/HW/makerbot/printed-objects/document.en.rest.tt new file mode 100644 index 0000000..85775b2 --- /dev/null +++ b/src/HW/makerbot/printed-objects/document.en.rest.tt @@ -0,0 +1,52 @@ +================================ + Some objects I printed +================================ +:CreationDate: 2009-09-07 15:32:20 +:Id: HW/makerbot/printed-objects +:tags: - hardware + - 3dPrint + +The round 12-sided die +====================== + +A friend of mine, member of my D&D group, asked me, as soon as he +discovered that I would get a 3-D printer: «can you print me the +intersection of three cylinders?» + +New, the resulting object is not exactly easy to visualize, but it's a +12-sided solid, where each side would be a square, were it flat; in +fact, the sides are curved. + +Obviously there is no way to print an object similar to a sphere on +the CupCake: we would need some support material. What we can do, +instead, is to print a half-sphere; we print it twice, we glue the +halves together, and we get a sphere. + +[% WRAPPER 'figure.tt' pic='img_0980' alt="half-die, from an edge" %] +Half of the die, seen from an edge +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0981' alt="half-die, from above" %] +Half of the die, seen from above +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0982' alt="half-die, from the side" %] +Half of the die, seen from the side +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0983' alt="half-die, from the side and +edge" %] +Half of the die, seen from the side, looking at an edge +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0984' alt="half-die, upside-down" %] +Half of the die, upside-down. It rolls well enough, after a little sanding +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0985' alt="half-die, from the top" %] +Half of the die, seen from the top: it's a very good approximation of +a circle +[% END %] + +Sadly, the two halves have warped a bit during printing, and it will +not be easy to glue them in such a way as to keep them "round". diff --git a/src/HW/makerbot/printed-objects/document.it.rest.tt b/src/HW/makerbot/printed-objects/document.it.rest.tt new file mode 100644 index 0000000..63b07cf --- /dev/null +++ b/src/HW/makerbot/printed-objects/document.it.rest.tt @@ -0,0 +1,50 @@ +================================ + Alcuni oggetti che ho stampato +================================ +:CreationDate: 2009-09-07 15:32:20 +:Id: HW/makerbot/printed-objects +:tags: - hardware + - 3dPrint + +Il dado a 12 facce, tondo +========================= + +Un mio amico, membro del gruppo di D&D, appena ha saputo che avrei +avuto una stampante 3d, mi ha chiesto «potrai stamparmi l'intersezione +di tre cilindri?». + +Ora, l'oggetto risultante non è esattamente facile da visualizzare, ma +è un solido a 12 facce che sarebbero quadrate se fossero piane; in +effetti le facce sono curve. + +Ovviamente non c'è modo di stampare un coso simile a una sfera con la +CupCake: servirebbe un materiale di supporto. Quello che si può +stampare è metà sfera; se ne stampano due, si incollano assieme, e si +ottiene una sfera. + +[% WRAPPER 'figure.tt' pic='img_0980' alt="mezzo dado, d'angolo" %] +Metà dado, visto d'angolo +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0981' alt="mezzo dado, dall'alto" %] +Metà dado, visto dall'alto +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0982' alt="mezzo dado, di lato" %] +Metà dado, visto di lato, con una faccia davanti +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0983' alt="mezzo dado, di lato e spigolo" %] +Metà dado, visto di lato, con uno spigolo davanti +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0984' alt="mezzo dado, capovolto" %] +Metà dado, capovolto. Rotola abbastanza bene, dopo una lieve carteggiatura +[% END %] + +[% WRAPPER 'figure.tt' pic='img_0985' alt="mezzo dado, da sopra" %] +Metà dado, visto da sopra: è un'ottima approssimazione di un cerchio +[% END %] + +Purtroppo, le due metà si sono un po' imbarcate durante la stampa, e +non sarà facile incollarle in modo che restino "tonde". diff --git a/src/HW/makerbot/printed-objects/du2html.xsl b/src/HW/makerbot/printed-objects/du2html.xsl new file mode 120000 index 0000000..7364257 --- /dev/null +++ b/src/HW/makerbot/printed-objects/du2html.xsl @@ -0,0 +1 @@ +../../../../templates/du2html.xsl \ No newline at end of file diff --git a/templates/figure.tt b/templates/figure.tt new file mode 100644 index 0000000..5413caa --- /dev/null +++ b/templates/figure.tt @@ -0,0 +1,6 @@ +.. figure:: [% pic %]-t.jpg + :target: [% pic %].jpg + :class: [% IF class; class; ELSE; 'float-left'; END %] +[% IF alt %] :alt: [% alt.replace('\n',' ') %] +[% END -%] +[% IF content; FOREACH l = content.split('\n'); "\n " _ l; END; END %] diff --git a/templates/image.tt b/templates/image.tt new file mode 100644 index 0000000..686d4e6 --- /dev/null +++ b/templates/image.tt @@ -0,0 +1,5 @@ +.. image:: [% pic %]-t.jpg + :target: [% pic %].jpg +[% IF class %] :class: [% class %] +[% END; IF alt %] :alt: [% alt.replace('\n',' ') %] +[% END -%] -- cgit v1.2.3